ADRIADIESEL - ENGINE 18ZAV40S - SPARE PARTS

 

We offer the following spare parts for the 18ZAV40S engine:

 

Cylinder heads, valve spindles, valve gear, roller guides, pistons, connecting rods, cylinder liners, camshafts, crankshafts, overspeed devices, flywheel with gear rim.

Frame covers, air coolers, fuel injection pumps, fuel valves, lubricating oil pumps, prelubricating pumps, fresh water pumps, frame with main bearings, thermometers, preheaters etc.

 

ADRIADIESEL - ENGINE 18ZAV40S - SPARE PARTS LIST

Part name Code number / Kode broj

Cylinder liner

KS 21401

Piston ring

KS 34402

O-ring

KS 21420

Seal

KS 21425

Seal ring for cylinder liner

KS 27016

O-ring

KS 27024

O-ring

KS 27025

O-ring

KS 27027

O-ring

KS 27029

O-ring

KS 27030

Cylinder cover

KS 27101

A cocoon

KS 27107

Valve seat

KS 27108

Valve seat

KS 27109

Valve guide

KS 27112

Valve seat

KS 27118

O-ring

KS 27129

O-ring

KS 27130

Cylindrical pin

KS 27202

Spring plate

KS 27205

Pressure rod

KS 27208

Nozzle 144x10x0.700R

KS 27240

Fuel pressure pipeline

KS 27251

Valve body and housing

KS 27255

Matica

KS 27258

Clamping ring

KS 27261

Gasket

KS 27262

O-ring 

KS 27275

O-ring 

KS 27276

Referral Air Valve Parts Kit

KS 27450

Set of O-rings and seals

KS 27460

Suction valve 

KS 27511

Valve turning device

KS 27527

Exhaust valve 

KS 27531

Exhaust valve 

KS 27531

Safety valve, set / Pressure limiting valve (660 kw/cyl or 720 kw/cyl)

KS 27700

Indicator valve

KS 27750

Cap KS

KS 28020

Special screw

KS 28034

O-ring

KS 28050

Lower connecting rod bearing type

KS 33201

The upper part of the piston

KS 34002

The upper part of the piston

KS 34003

Piston jacket

KS 34004

KS

KS 34024

Ring

KS 34027

Fastener

KS 34035

Piston ring

KS 34401

Oil scraper

KS 34415

Pin for fuel pump

KS 55012

Pin for fuel pump

KS 55017

Gasket for flange

KS 55020

Expansion screw for fuel injection

KS 55023

O-ring

KS 55035

O-ring

KS 55037

Shaft sealing ring for toothed rack

KS 55041

Bolt for fuel injection pumps

KS 55042

Tubular connection

KS 67008

Torsion spring/scale

KS 72141

Compensator

KS 81166

Sleeve

KS 87087

Sealing ring

KS 87177

Sealing ring

KS 87178

Sealing ring

KS 87179

O-ring

KS 87183

Adriadiesel d.d., the successor of the former Yugoturbina Diesel Engine Factory, follows the tradition in production of diesel engines, spare parts and other equipment in co-operation with world's leading producers.

Spare Parts

 
LICENCE BY MAN Diesel SE
  Adriadiesel had produced spare parts for all MAN Diesel SE engine types.
 
     
LICENCE BY ADRIA 40 
  Adriadiesel produce spare and substitute parts for Adria 40licensed engines produced since 1955

Since it was founded in 1949, in over 50 years of its existence, we produced 1581 four-stroke diesel engines with over 2 000 000 HP by Adria 40 licence of the following types:

Adria 40 Spare Parts

 
T engines
TD / TAD / TW / TAW 24
TD / TAD /TG / TAG /TF / TAF 36
TAD / TG / TAG / /TF / TAF 48
 
R engines
RD 44
RD 56
 
B engines
BH / BAH / BF / BAF 22
BH / BAH / BCAH / BF / BAF BCAF 29
   
Z engines
ZL / ZV 40/48
ZAL / ZAV 40/48 S
   
A engines
AL 20 / 24
AH / AF / AR / AL 25 / 30
ASL / ASV 25 / 30
   
S engines
S 20
S 20 U
  • The engines were delivered in over 50 countries worldwide.
  • Since 1998 no new engines have been made by Sulzer licence, but we continued with production of spare parts for all the enlisted engine types, as well as with services and overhauls.
  • All parts are ordered by the Code Book according to Code Number, with which the parts are marked.
  • All spare parts are delivered with producer's certificates, and for certain parts we also give classification society certificates by customer's request.

Diesel engines

 
MARINE PROGRAM
  Auxiliary Engines
 
STATIONARY PLANTS
  Diesel Power Plants
   Emergency Gen-Sets

4-stroke, medium speed diesel engines.
Turbocharged with constant pressure and charging air cooling.
Stationary engine types. 

MAN Diesel SE engines features:

 

Availability, reliability, durability;

Low operation costs;

Low maintenance requirements;

Easy operation and maintenance;

Low fuel oil and lub. oil consumption;

Long intervals between regular overhauls;

Long lifetime of components;

Operation on cheapest fuel (HFO);

16 000 - 20 000 hours between major overhauls;

Shortest daily routine maintenance;

Reliable power supply and economical operation, even in extreme conditions;

Compliance with environmental requirements


Adriadiesel d.d. Diesel Engine Market

Adriadiesel's Diesel engine market is defined by Licence Agreement signed with the Principal, MAN Diesel:

Hrvatska Hungary
Romania Bulgaria
Slovakia Czech Republic
Ukraine Russia
Slovenia Bosnia & Herzegovina
Serbia Montenegro
Macedonia  

Spare parts, Maintenance, Repair, Services (Machining and Heat Treatment):

UNLIMITED
 
 
L 23 / 30H
 
MAN Diesel SE Bestseller
 
The best HFO GenSet on the market
 
 
Over 5.000 engines currently in exploitation
 

Stipulated engines Adriadiesel d.d.

Engine: L 23 / 30H Period: 1998. - 2008.

Customer
No. of engines
%
Uljanik
148
55
3. Maj
61
23
Trogir
36
13
MAN
14
5
Brodosplir
11
9
Total:
270 engines
100 %

Engine properties

Engine Type
Power Range [kW]
Number of Cylinders
L 16 /24
450 - 900
5 - 6 - 7 - 8 - 9
L 21 /31 H
950 - 1.935
5 - 6 - 7 - 8 - 9
L 23 / 30 H
650 - 1.280
5 - 6 - 7 - 8
L 27 / 38
1.440 - 2.880
5 - 6 - 7 - 8 - 9
L 28 / 32 H
1.050 - 1.980
5 - 6 - 7 - 8 - 9
V 28 - 32 H
2.520 - 3.960
12 - 16 - 18

 

QUALITY OF OUR PRODUCTS AND SATISFACTION OF OUR CUSTOMERS ARE OUR PRIME GOALS!

Prices and dates are negotiable - quality is NOT!

In 2002 Adriadiesel d.d. was certified according to international standard ISO 9001:2000. Satisfied customer is the best estimate of our work, and frequent surveys are being made in order to gain information of their level of satisfaction.

One very efficient method of quality improvement that has been implemented in our company is KAIZEN method, and it effects improvements in production.

KAIZEN is an instrument which enables employees to make suggestions for many aspects of improvement, from production to working environment.

Quality of our products is guaranteed by our highly trained specialists: NDT examiners in penetrant testing, magnetic particle testing and visual inspection:

  • Welders certified by norm HRN EN 287-1;
  • Chief Welding Engineer certified by Croatian Welding Society according to EWF/IIW Program;
  • A crew trained for turbocharger overhauls and repairs;
  • Engineers qualified for drawing in AutoCad and PRO/E;

PROTECTION OF ENVIRONMENT

Adriadiesel d.d. complies with all requirements and law regulations on environment protection. Dangerous technological waste is very carefully managed, and special attention is paid to prevention of water and air polution.

EMPLOYEES SAFETY

Protection of employees in production is very important. All the workers are trained for protection against fire and occupational safety, and based on hazard estimation all protective measures are being taken and equipment supplied in order to provide safe working environment.

CERTIFICATES

 
Company with Quality Management System Certificate
ISO-9001/2000
 
RINA
for manufacture of diesel engines and spare parts by MAN Diesel SE licence, production of spare parts by Sulzer licence, and repairs and overhauls of MAN Diesel SE and Sulzer engines
 
DNV
HRN EN 729-4  
for welding of engine frames, steel constructions and piping

KAIZEN

In March 2005 Mr. Yasuo Yamamoto and Mr. Zoran Stiperski presented KAIZEN - system of continuous improvements to all Adriadiesel's employees.

It was a successful introduction of an original Japanese KAIZEN management, revealing secrets of Japanese economical success.

The philosophy behind Kaizen management is quick, simple and easy, yet continuous improvements of work efficiency, resulting in huge success. There is no risk involved for the companies applying Kaizen method. It requires minor financial investments, but makes great changes in employees' job perception, work approach and general way of thinking.


kai + zen = kai-zen

KAi   ZEN   KAIZEN
Change   Progress   Continuous improvement

Present experience shows that suggestions of Adriadiesel's employees can be categorised in eight groups:

  • Corrections of production process (involves changes in all segments of production, which are not strictly defined as technology process modification);
  • Improvements of working environment (all suggestions concerning improvement of working environment);
  • Special tool making (all suggestions concerning special tool making);
  • Work improvement (practical suggestions for work improvement that can not be categorised as an improvement of the working environment);
  • Technology process modification (suggestions related to specific technology process modifications);
  • Tools (suggestions related to tool service improvement);
  • Human resource management (suggestions related to further education, trainings, etc.);
  • Modification of forms (suggestions for modification of existing forms and application of new ones).

 

Quality Policy

 

Download the document "Quality Policy" of Adriadiesel d.d. - LINK.

 

INTELLECTUAL CAPITAL

Company's value is usually estimated trough its material and financial potency. However, money is not the only key to success. What makes a company successful and recognised on the market are people.

In order to increase intellectual capital, Adriadiesel d.d. invests in education, recruitment of qualified people and incitement rewords for the personnel.

EMPLOYEES' SAFETY

Protection of employees in production is very important. All the workers are trained for protection against fire and occupational safety, and based on hazard estimation all protective measures are being taken and equipment supplied in order to provide safe working environment.

EDUCATION AND PROFESSIONAL DEVELOPMENT

Quality of our products is guaranteed by our highly trained specialists: NDT examiners in penetrant testing, magnetic particle testing and visual inspection:

  • Welders certified by norm HRN EN 287-1;
  • Chief Welding Engineer certified by Croatian Welding Society according to EWF/IIW Program;
  • A crew trained for turbocharger overhauls and repairs;
  • Engineers qualified for drawing in AutoCad and PRO/E;

Adriadiesel d.d. has started a co-operation with Technical School in Karlovac with aim to promote careers and gaining new knowledge and skills in metal profession, electrotechnics, and mechatronics.

Adriadiesel d.d. will also facilitate practical teaching of students trough organised visits to its workshops.

Program of technical training for gaining new knowledge and skills for operating CNC machines and for maintenance of hydraulic and pneumatic systems and PLC devices has already begun.

The training is being implemented trough theoretical and practical lessons in Technical School in Karlovac. There are two programs provided.

IExecutive program for CNC operators consists of:

  • The Concept of Program and Programming;
  • Technology and Operational Documentation;
  • Machine Operating Practice;
  • Sample making by using one and three tools and thread cutting - turning cycle

Venue: Technology Process Projecting and NAUS Practicum.

IExecutive program of education in pneumatics, hydraulics and automatics consist of:

  • gas postulates, basic hydraulics postulates;
  • pneumatic elements, pneumatic control, electro-pneumatic control;
  • main parts of hydraulic system;
  • hydraulic control elements, hydraulic schemes and hydraulic control schemes;
  • PLC construction and functions;
  • logic algebra basics, and logic control schemes;
  • robotics basics;
  • robot operation programming;

EMPLOYEES

There are around 280 employees in Adriadiesel d.d.. For more detailed information on employee status see table and diagram.

Employees in Adriadiesel d.d.

Year
Number of Employees
2001.
255
2002.
271
2003.
267
2004.
253
2005.
257
2006.
272
2007.
287
2008.
286
 2009. 
 272 
2010.
 235 
2011.
 256 
2012.
 251 

AD - AD MANAGEMENT

AD - AD MANAGEMENT

ADF - FINANCE MANAGEMENT

FIN
- FINANCING
ACC
- ACCOUNTING

ADS - SYSTEMS

DOC
- DOCUMENTATION CENTRE
ICT
- iNFORMATICS & COMMUNICATION TECHNOLOGY
CON
- CONTROLLING
TQM
- TOTAL QUALITY MANAGEMENT
 
QA
- QUALITITY ASSURANCE
 
SAF
- SAFETY

ADH - HUMAN RESOURSE & ADMINISTRATION

ADH - HUMAN RESOURSE & ADMINISTRATION

ADT - TECHNICS

ENG
- ENGINEERING
PRE
- PRODUCTION ENGINEERING
QC
- QUALITY CONTROL

ADW - WORKSHOPS

INM
INVESTMENTS & MAINTENANCE
 
INV
- INVESTMENTS
 
MNT
- MAINTENANCE
   
AST
- ASSEMBLY & TESTING
 
ASS
- ASSEMBLY
 
TST
- TESTING
   
MTI
- MACHINING, TOOL MANAGE. & INNER TRANSPROT
 
MAC
- MACHINING
 
TM
- TOOL MANAGEMENT
 
ITR
- INNER TRANSPORT
   
WHL
- WELDING & HEAT TREATMENT
 
WEL
- WELDING
 
HTR
- HEAT TREATMENT

ADC - COMMERCE

MAN
- MAN DIESEL
SRV
- SERVICES
SUL
- ADRIA 40
   
PRM
- PROCUREMENT MANAGEMENT
 
PUR
- PURCHASING
 
WM
- WAREHOUSE MANAGEMENT
   
PLN
- PRODUCTION PLANNING

Today, on the14th of October 2015, at the Commercial Court in Zagreb, with more than 2/3 of the votes The Pre-Bankruptcy Settlement of Adriadiesel d.d. has been concluded.

With this settlement Adriadiesel, as a manufacturer of diesel generators and power plants, continues with the positive business trend and with entering new markets. The continuous

development of new technologies, continuous education and innovations are the strategic backbone of the current and future business of Adriadiesel.

Thank you all.

Bureau Veritas as one of the world's leading accredited certification society for the monitoring, classification and certification has confirmed our commitment

to the development, production, testing and servicing of diesel engines and other power equipment according to Bureau Veritas NR320 requirements relating

to compliance with the procedures of the quality system.

Generator sets testing for two constructions is currently in the final stage in the production facility of Adriadiesel.

Construction 722 with  auxiliary engines MAN 3x7L23 / 30HMK2, produced in ADRIADIESEL, is for the shipyard Uljanik d.d. Testing and handover of the generator sets are planned for

the beginning of January 2016. The event will be attended by representatives of the owner and shipyard. The same generator sets are also contracted for the new construction 723, for the shipyard Uljanik d.d. as well and the delivery of the same is planned for the end of June 2016.

Construction 326 with  auxiliary enginesMAN 3x7L23 / 30HMK2, also produced in ADRIADIESEL, is for the shipyard Brodotrogir d.d. Final assembly and the planned handover of this generator set is planned for the end of January 2016.

Generator sets testing for two constructions is currently in the final stage in the production

facility of Adriadiesel.

Construction 722 with  auxiliary engines MAN 3x7L23 / 30HMK2, produced in ADRIADIESEL,

is for the shipyard Uljanik d.d. Testing and handover of the generator sets are planned for

the beginning of January 2016. The event will be attended by representatives of the owner 
and shipyard. The same generator sets are also contracted for the new construction 723,

for the shipyard Uljanik d.d. as well and the delivery of the same is planned for the end of June 2016.

Construction 326 with  auxiliary enginesMAN 3x7L23 / 30HMK2, also produced in ADRIADIESEL,

is for the shipyard Brodotrogir d.d. Final assembly and the planned handover of this generator

set is planned for the end of January 2016.

1949. Incorporated Yugoturbina - Diesel Engine Factory

1955. Started production of diesel engines licensed by Swiss Sulzer

1990. Incorporated joint stock company as Diesel Engine Factory

1991. The company changed name to Adriadiesel d.d.

1997. Terminated licence agreement with Sulzer (Wärtsilä NSD)

1998. Signed licence agreement with German company MAN Diesel SE

1999. Delivered 1st engine produced by the new licence

2001. Company certified by norm ISO 9002;1994

2002. Stipulated 100th engine by MAN Diesel SE licence

2003. Company recertified by new norm ISO 9001:2000

2004. Delivered 100th engine by MAN Diesel SE licence

Adriadiesel d.d., the successor of former Diesel Engine Factory Yugoturbina, follows the tradition in production of diesel engines, spare parts and other power equipment, in co-operation with leading producers worldwide.

Since the incorporation in 1949 until today, in over 50 years, Adriadiesel d.d. has produced 1581 four-stroke diesel engines with over 2,000,000 HP by SULZER licence (later NEW SULZER DIESEL) of the following types.

Adria 40 Spare Parts

 
T engines
TD / TAD / TW / TAW 24
TD / TAD /TG / TAG /TF / TAF 36
TAD / TG / TAG / /TF / TAF 48
 
R engines
RD 44
RD 56
 
B engines
BH / BAH / BF / BAF 22
BH / BAH / BCAH / BF / BAF BCAF 29
   
Z engines
ZL / ZV 40/48
ZAL / ZAV 40/48 S
   
A engines
AL 20 / 24
AH / AF / AR / AL 25 / 30
ASL / ASV 25 / 30
   
S engines
S 20
S 20 U
  • Engines had been delivered in over 50 countries worldwide.
  • New engines by Sulzer licence are no longer produced in Adriadiesel d.d. since 1998, but we carry on with production of spare parts for all enlisted types of diesel engines, as well as with repairs and overhauls.
  • All the parts are ordered by the Code Book according to Code Number, which all the parts are marked with.
  • All spare parts are delivered with producer's certificates, and for certain parts we also give classification society certificates by customer's request.
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